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March 10, 2009
Motorcycle Recall Notices for March 2009
Filed Under (Recalls) by John Davis

If your motorcycle has been recalled and you are not sure what to do, check out What To Do If Your Motorcycle Is Recalled.

Harley-Davidson is recalling 97 LED turn signal mounting kits, P/Nos. 69951-08 (black) and 69593-08 (chrome), for installation on MY 2002 through 2009 VRSC model motorcycles (excluding VRSCF model). Due to the design of the mounting bracket, P/No. 70497-08, which secures the LED turn signal controller to the motorcycle frame, the controller may come in contact with the oil filter. Over time, this contact can lead to a hole in the oil filter and allow oil to leak on the rear tire, causing a loss of traction, possibly leading to a crash and potential injury or death. Harley-Davidson will notify owners and will remove and replace the existing bracket with a new bracket, P/No. 70497-08A, free of charge. The recall is expected to begin during March 2009. Owners may contact Harley-Davidson at 1-414-342-4680.

Piaggio is recalling 458 MY 2008-2009 Aprilia Scarabeo 200 motorcycles. These motorcycles fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 205 “Glazing Materials.” The incorrect DOT standard equipment handlebar mounted windshield that was provided was installed. Both DOT and Euro specifications were sent for installation. This does not meet the requirements of the standard. Dealers will replace the windshield component according to DOT specifications free of charge. The recall began during February 2009. Owners may contact Piaggio at 1-212-380-4458.

Kawasaki is recalling MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts. If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death. Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on February 23, 2009. Owners may contact Kawasaki at 866-802-9381.

Kawasaki is recalling MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) motorcycles. Wires in the wiring harness might be damaged due to rubbing contact with a portion of the motorcycle frame. This could result in loss of electrical power to the engine creating a risk of a crash resulting in injury or death. Dealers will inspect and if necessary replace the main wiring harness free of charge. The recall began on February 24, 2009. Owners may contact Kawasaki at 866-802-9381.

Kawasaki is recalling MY 2009 Ninja ZX10R (ZX1000E9F/E9FA/E9FAL) motorcycles. The timing inspection caps on the starter clutch cover may come loose due to improper tightening and fall out, allowing oil to leak onto the rear tire. This could create a crash resulting in injury or death. Dealers will tighten the timing inspection caps free of charge. The recall began on February 23, 2009. Owners may contact Kawasaki at 1-866-802-9381.

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February 23, 2009
Motorcycle Recall Notices for January 2009
Filed Under (Recalls) by John Davis

If your motorcycle has been recalled and you are not sure what to do, check out What To Do If Your Motorcycle Is Recalled.

Yamaha is recalling 9,300 MY 2006-2009 FJR1300 motorcycles. The internal switch wiring could become disconnected. If this occurs electrical current flow will be stopped and the engine could stall. If the engine stalls, the operator may be unable to start or restart the engine increasing the risk of a crash. Dealers will replace the ignition switch free of charge. The recall is expected to begin on or before January 16, 2009. Owners may contact Yamaha at 1-800-962-7926. This recall was the subject of an Engineering Analysis, EA08-025, conducted by the Office of Defects Investigation.

American Suzuki (Suzuki) is conducting a safety improvement campaign involving 26,082 MY 2005- 2006 GSX-R1000 motorcycles. Cracking or breakage of the motorcycle frame can occur in certain extreme situations where unusually high stress is placed on the frame. Repeated hard landings from hazardous maneuvers such as extreme or extended wheelies or other stunts may generate sufficient stress to cause this problem. If the frame becomes broken during extreme use, a crash could occur. Dealers will inspect the frame for cracks. If no cracks are found, a frame reinforcement brace will be attached to the frame using bolts and epoxy adhesive. Should cracks be found during the inspection, the frame will be replaced with a new frame that has the reinforcement brace installed. The campaign began on January 21, 2009. Owners may contact Suzuki at 1-714-572-1490. However, Suzuki has informed NHTSA that it will provide the modifications described above free of charge.

Piaggio is recalling 740 MY 2008-2009 Aprilia Scarabeo 100 motorcycles. In the evaporative emission system there are hoses connecting the fuel tank to charcoal canister through which the evaporative emission passes. It has shown that the emission hoses to the canister were pinched and/or crimped. In other cases the hoses in and out of the charcoal canister were installed backwards, the roll over valve for the fuel tank was installed incorrectly, and in other cases there was dirt in the carburetor and still others had faulty float valves in the carburetor. The engine may flood with fuel causing difficulty in starting and the possibility of stalling. It is also possible for fuel to leak from the carburetor onto the ground. Fuel leakage, in the presence of an ignition source, could result in a fire. Dealers will double check the installation of the evaporative emission systems hoses and components to ensure that there are no restrictions. The emission system hose will be re-routed and the installation of one way valves as per approved re-routing instructions will ensure that the system is assembled and operating correctly. The remedy is free of charge. The recall is expected to begin during February 2009. Owners may contact Piaggio at 1-212-380-4431.

Piaggio is recalling 1,260 MY 2008-2009 Aprilia Scarabeo 200 motorcycles. The float level in the float bowl of the carburetor was not set correctly in production, dirt and the varnish residue of dried gasoline not allowing the float needle to seat correctly, and a blockage of the evaporative emission hoses that did not allow the float bowl to vent correctly. The carburetor was not able to maintain correct or constant pressure in the float bowl. Inconsistent pressure in the float bowl would either push too much or not enough fuel to and through the jets for any one throttle position which does not allow the carburetor to correctly meter fuel to the engine. The engine may flood with fuel causing difficult in starting and poor performance. It is also possible for fuel to leak from the carburetor onto the ground. Fuel leakage, in the presence of an ignition source, could result in a fire. Dealers will re-connect the hoses to eliminate the connection of the emissions system to the carburetor. This remedy is free of charge. The recall is expected to begin during February 2009. Owners may contact Piaggio at 1-212-380-4431.

Piaggio is recalling 458 MY 2008-2009 Aprilia Scarabeo 200 motorcycles. These motorcycles fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 205 “Glazing Materials.” The incorrect DOT standard equipment handlebar mounted windshield that was provided was installed. Both DOT and Euro specifications were sent for installation. This does not meet the requirements of the standard. Dealers will replace the windshield component according to DOT specifications free of charge. The recall is expected to begin during February 2009. Owners may contact Piaggio at 1-212-380-4458.

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November 12, 2008
November Recall Notices
Filed Under (Recalls) by John Davis

If your motorcycle has been recalled and you are not sure what to do, check out What To Do If Your Motorcycle Is Recalled.

Kawasaki is recalling 5,804 MY 2008 KL650E8F and KL650E8FL (California) motorcycles. The turn signal stalk(s) can break, resulting in the signal assembly hanging by the wire harness. This could create a possibility of a crash resulting in injury or death. Dealers will replace all four turn signal assemblies. The recall began on October 13, 2008. Owners may contact Kawasaki at 1-866-802-9381.

Piaggio is recalling 850 MY 2006-2008 Aprilia Scarabeo 500 motorcycles equipped with Bitron fuel pump/fuel filters. The fuel hose connecting the fuel filter to the fuel pump/fuel filter mounting flange may come loose. If this connection is loose, or has become completely disconnected, there will be a drop, or loss of, fuel pressure to the engine. A drop or loss of fuel pressure to the engine could cause the engine to stall increasing the risk of a crash. Dealers will install hose clamps to secure the existing fuel hose at both ends to the fuel pump and fuel filter. The recall is expected to begin on or before November 17, 2008. These fuel pumps/fuel filters were manufactured in Italy. Owners may contact Piaggio/Aprilia at 1-212-380-4431. This recall was the subject of a Preliminary Evaluation, PE08-050, conducted by the Office of Defects Investigation.

Buell is recalling 624 MY 2008-2009 XB12XT and MY 2009 XB12XP motorcycles. The windshields may become dislodged and allow the windshield to either strike or distract the rider while the vehicle is being ridden at a high speed. This could result in a crash, which could cause injury or death to the rider. Dealers will remove the windshield’s two rubber mounted nuts and install two new fastener assemblies. The recall began on October 22, 2008. Owners may contact Buell at 1-414-342-4080.

Buell is recalling 140 MY 2009 1125CR motorcycles. These motorcycles can experience a premature failure of the rear cylinder cam chain tension guide (Part No. F0020.1AM). This failure can cause plastic debris to block the oil pump screen, possibly leading to oil starvation and engine seizure. This condition may allow the engine to seize, resulting in rear wheel lock-up. This could result in a crash, which could cause injury or death to the rider. Dealers will replace the rear cam chain tensioner. These tension guides were manufactured in Austria. The recall began on October 22, 2008. Owners may contact Buell at 1-414-342-4680.

Ducati is recalling 289 MY 2008 Desmosedici RR motorcycles. The fuel tank drain and breather hose clamps may be installed incorrectly. This nonconformity may cause the fuel lines to weaken and break. This can result in damage to the motorcycle and a potential hazard to the rider. Dealers will replace the fuel filler drain hose, the fuel breather hose, and the hose clamps will be replaced and repositioned free of charge. The recall is expected to begin during November 2008. Owners may contact Ducati at 1-800-231-6696.

BMW is recalling 365 MY 2005-2006 HP2 Enduro motorcycles. The front threaded fastener of the paralever link may not have been tightened to correct specifications. If the fastener was not tightened according to specifications, it could loosen. Over time, it is possible for the fastener to separate from its housing. If this were to occur, then the final drive of the motorcycle would not be properly supported. If that happened, motorcycle handling would be compromised increasing the risk of a crash. Dealers will remove the front threaded fastener of the paralever link and replace it with an improved fastener. The recall is expected to begin during November 2008. Owners may contact BMW at 1-800-831-1117.

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